Vehicle LNG Cylinder Manufacturing Machine

Rolling
Fully automatic four-roller body rolling machine without plastic shaping
DAVI Easy CNC, automates the rolling process
Plate feeding suction cup automatic feeding
Plate to back conveyor line automatically discharges

Longitudinal Seam Welding
The main machine is a pass-through structure, and the material is advanced and discharged, and the production efficiency is high.
Automatic feeding/discharging of cylinder, fixed seam, joint seam, compaction, automatic welding
Automatic seam finding, loading/unloading, automatic indexing of lead/receiver plates, automatic wire cutting, automatic cutting of lead/receiver plates

Longitudinal Seam Detection
With CR flaw detection, no need to apply film, fast speed, high efficiency and low cost
Weld seams do not require manual labeling and automatic marking
The main defects can be manually confirmed by the computer after automatic identification, improve the efficiency of flaw detection and reduce the rate of missed detection.

Degreasing Cleaning
Ultrasonic cleaning of lotion, spray rinsing, municipal water bubbling and rinsing, hot air drying station
The cleaning process is controlled by a programmable controller without manual intervention
Fully enclosed design to prevent man-made pollution and prevent water vapor spill

End Dish Assembly
Automatic feeding of the barrel and front and rear heads
The head is automatically press-fitted, automatically scans the weld position and automatically compensates, the workpiece is rotated and positioned, and multiple shots are simultaneously fixed by TIG.

Circumferential Seam Welding
Fully automatic method; loading and unloading by air manipulator
Weld seam laser tracking, reducing labor intensity and improving welding seam rate

Circumferential Seam Detection
With CR flaw detection, no need to apply film, fast speed, high efficiency and low cost
Weld seams do not require manual labeling and automatic marking
The main defects can be manually confirmed by the computer after automatic identification, improve the efficiency of flaw detection and reduce the rate of missed detection.
Simultaneous imaging of two loop seams to improve work efficiency

Pressure Test
Efficient and safe sealing tooling
Fully automatic pressure, data curve recording
Fast air supply system to ensure that the cylinder reaches the set pressure quickly

Helium Leak Test
Improve the efficiency and utilization of equipment by testing 6 cylinders per set
Quickly block tooling and effectively seal the dispensing head
Detectable leak rate 5 x 10-13 Pa m3/sec
Maximum detectable pressure 1330 Pa

Burning
Automatically conveyed to the roasting station for even rotation, the entire cylinder can be heated and dried evenly
The inner liner includes a separate head heating and baking mechanism
Can adapt to different specifications of gas cylinders

Twine And Registration
Winding machine with tension control for precise control of winding circumference
The gas cylinder can be automatically transferred to the winding station by the shuttle bus.
Fitting the automatic turning tool to lift the outer cylinder upside down

Vacuumizing
Creative combination of stereo library and vacuum; all delivery automation
3 Layers of solid library, 3 layers of vacuum, effective use of workshop space
Optional molecular pump, saving 50,000 yuan in electricity every year
Optional automatic replacement system, automatic vacuuming after joint leak detection
Special sealing tooling, durable and efficient without leaking

Polishing
Automatic and efficient, surface roughness is about Ra≤0.8μm
Multi-stage throwing head, thousand impeller, nylon wheel, cloth wheel step by step to improve the finish
Fully enclosed enclosure for improved safety, dust separation and noise isolation

Valve Assembly
The gas cylinder automatically enters and exits the chain through the aerial transplanter, and the plate chain adopts stepping mode.
Each station is welded or assembled with fixed valves to increase work efficiency

Final Assembly
The main assembly chain is flush with the ground for manual operation, and the board chain adopts stepping mode.
Each station is welded or assembled with fixed fittings to increase work efficiency
Automatically install the cylinder into the frame

Automatic Conveying
Automatic cylinder conveying through drum line, clamping machine, shuttle bus, turntable, battery car, lift, etc.
Automatic shutdown when there is no workpiece, reducing no-load energy consumption

Laser Coding(optional)
Make a QR code on the gas cylinder dispensing head to facilitate MES system information collection
Laser coloring marking without the need for handwriting on the cylinder