What are the factors that affect the working efficiency of the vehicle-mounted LNG cylinder manufacturing machine?
Equipment performance factors
Degree of automation:
A vehicle-mounted LNG cylinder manufacturing machine with a high level of automation can realize a series of operations such as automatic loading and unloading, automatic welding, and automatic testing. For example, automated plate cutting equipment can quickly and accurately cut raw materials according to preset sizes and shapes, reducing manual operation time and errors. If the equipment has a low degree of automation and requires a lot of manual intervention, such as manually moving cylinder blanks and manually adjusting welding positions, it will greatly reduce work efficiency.
The accuracy and stability of the automatic control system are also very important. A high-precision control system can ensure that the parameters of each manufacturing link are accurate, such as the precise control of current, voltage, welding speed, etc. during the welding process, which is conducive to improving product quality and production efficiency.
Machining speed and precision:
The machining speed of the mechanical processing parts involved in the manufacturing machine, such as the stamping and stretching of the bottle body, directly affects the work efficiency. For example, high-performance stamping equipment has a large number of stamping times per minute, which can quickly process the sheet into the initial shape of the bottle body. At the same time, high machining accuracy can reduce the subsequent finishing and rework time. If the machining accuracy is not enough and the bottle body size deviation is large, it may lead to subsequent welding difficulties and even cylinder quality problems, which require rework and reduce work efficiency.
Welding equipment performance:
Welding is a key link in the manufacturing of vehicle-mounted LNG cylinders. The welding speed and welding quality stability of welding equipment have a great impact on work efficiency. Advanced welding equipment, such as welding machines using high-speed welding processes, can complete high-quality welds in a short time. In addition, the arc starting and arc ending speeds of welding equipment, as well as its adaptability to different welding positions are also critical. If welding equipment frequently fails during the welding process, such as unstable welding arc and poor wire feeding, it will increase maintenance time and reduce production efficiency.
